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Table of Contents

Unpacking the Cost of a New Oil Furnace

Deciding Whether to Repair or Replace Your Oil Furnace

Knowing When to Replace Your Oil Furnace

Saving on Oil Furnace Costs

Regular Professional Maintenance Helps Your Oil Furnace Perform Better and Last Longer

Frequently Asked Questions About Oil Furnaces

Frequently Asked Questions

  1. Resource Center
  2. Repair

How Much Is a New Oil Furnace?: 2025 Cost Guide

7 min readUpdated Feb. 27, 2025Terry MehilosHVAC
How Much is a New Oil Furnace?

Is your home in need of a new oil furnace? If so, you're undoubtedly wondering how much it will cost. Here at Sears Home Services, we strive to provide you with the knowledge you need to make sound decisions regarding your home's heating. This article will guide you through the average cost of a new oil furnace, which includes installation charges. Moreover, we’ll shed light on when it's time to replace your old oil burner and give you tips on how to save money on your oil furnace costs. We'll also address frequently asked questions to aid you in making the best choice for your home.

KEY TAKEAWAYS

  • A new oil furnace typically costs between $3,000 and $10,000 depending on size, brand, model and other factors.
  • Energy-efficient oil furnaces cost more but energy savings recouped over time can help defray the cost of an efficient furnace in extremely cold climates.
  • Set up a free consultation with a Sears Home Services HVAC expert to begin your oil furnace replacement project today.

Unpacking the Cost of a New Oil Furnace

The question of "how much is a new oil furnace?" isn't straightforward, as several factors come into play. To make an educated decision, you need to grasp these factors and how they affect the final oil burner price. These include:

  • Size and BTU output: The size of your home and its heating demands heavily influence the cost of the oil furnace. Larger homes necessitate larger furnaces with a higher BTU output, which can increase the cost. Replacing an oil furnace in a smaller home is typically much less.
  • Burner efficiency rating: Furnaces with higher burner efficiency ratings may have a higher initial cost but can save you money in the long run by reducing your energy bills. Oil furnace burner efficiency is measured by rating the annual fuel utilization efficiency (AFUE) of the unit. AFUE percentages measure how much of the fuel is converted into heating energy. Standard oil furnaces convert 80-89% of the fuel into energy while high-efficiency units convert over 90% into energy using an induced draft blower and other features. Standard furnaces with less efficiency typically cost several thousand dollars less that high-efficiency oil furnaces.
  • Brand and features: The cost of an oil furnace can vary based on the brand and the additional features it provides.
  • Rebates and incentives: You may be eligible for rebates and incentives in your area depending on the type of furnace you install. Until 2032, you may qualify for a tax credit of 30% of furnace replacement cost up to a maximum of $600 when replacing your oil furnace. See the details of this tax credit on the ENERGY STAR website. Additional rebates and incentives may be available in your local area.

Let's now examine the different types of blowers on oil furnaces and how much they affect furnace cost:

  • Single-stage oil furnaces: These furnaces operate at a single heating output (high) and are generally the most affordable. Prices usually range from $2,500 to $4,500.
  • Two-stage furnaces: These furnaces provide more precise temperature control and can help decrease energy consumption. They typically cost between $3,500 and $6,000.
  • Variable-speed furnaces: These furnaces adjust the heating output based on your home's needs, offering optimal comfort and energy efficiency. Prices can range from $5,000 to $10,000 or more.

While a new high-efficiency oil furnace might have a higher upfront cost compared to other heating options, the long-term benefits such as reliability, durability, and consistent heat delivery make it a worthwhile investment. Also, consider potential energy savings and available rebates or incentives when calculating how much to spend on a new oil furnace. All these factors can make a new oil furnace a cost-effective choice for your home's heating.

Deciding Whether to Repair or Replace Your Oil Furnace

Understanding the cost breakdown of installing a new oil furnace is crucial when deciding whether to repair or replace your unit. Key factors contributing to the cost include the furnace unit itself, ductwork installation or modification, labor costs, and necessary permits or inspections. Other elements such as the size of your home, the complexity of the installation, and the furnace's efficiency rating can also influence the overall cost.

Repair is typically less expensive that oil furnace replacement but frequent repairs of an old unit can quickly add up. If your furnace is relatively new and a repair is somewhat minor, you’ll almost certainly need to repair the furnace. As the furnace ages, the repair/replace decision gets more complicated. When facing a major repair such as replacing a blower motor and your oil furnace is over 10 years old, you’ll need to seriously consider replacing the unit.

Knowing When to Replace Your Oil Furnace

Understanding when to replace your oil furnace can save you from unnecessary expenses. Here are some signs that it might be time for a new unit:

  • Age: Furnaces older than 15 years are likely nearing the end of their lifespan and might be less efficient.
  • Inconsistent heating: If your furnace struggles to distribute heat evenly, it could be a sign of a malfunctioning system.
  • Strange noises: Unusual noises from your furnace could indicate mechanical issues.
  • Increased energy bills: A significant spike in your energy bills could mean your furnace is becoming less efficient.
  • Frequent repairs: If your furnace requires frequent repairs, it might be more cost-effective to invest in a new unit.

Saving on Oil Furnace Costs

Although a new oil furnace is a significant investment, there are ways to save money. Here are some tips:

  • Research and compare prices from different suppliers.
  • Consider buying your oil furnace during the off-season when prices may be lower.
  • Utilize government rebates and incentives for purchasing energy-efficient furnaces.
  • Invest in an energy-efficient oil furnace for long-term cost savings.
  • Regular maintenance and proper installation are crucial for optimizing the efficiency and lifespan of your oil furnace. Have the furnace installed by a reputable service provider such as Sears Home Services and schedule annual preventive maintenance to help keep the furnace in top shape.

Tune Up Your Furnace for the Holidays

Regular Professional Maintenance Helps Your Oil Furnace Perform Better and Last Longer

Regular professional maintenance service can prolong the lifespan of your oil furnace. Annual tune-ups can help identify minor issues before they escalate into major problems. An experienced service technician can fine you’re your furnace so it operates efficiently. Schedule your annual furnace maintenance and tune-up today.

Frequently Asked Questions About Oil Furnaces

If you're considering a new oil furnace, you probably have questions. Here are some common queries:

How Much Does Furnace Installation Cost?

The cost of installation depends on several factors, including size, energy efficiency rating, brand, and additional features. The installation can be more expensive is the installer needs to revise or install additional ducting to the new furnace. Typically, installation often runs between $2,000 and $5,000 for most common installations. You’ll need to add these installation costs to the price of the new furnace unit when considering the total cost of a new oil furnace.

Are Oil Furnaces Safe?

When installed and maintained correctly, oil furnaces are generally safe. Furnaces include many safety features that prevent fires and dangerous situations when failures occur. Regular maintenance, including annual inspections and cleaning, can help identify and address potential safety issues.

How Long is the Warranty on a New Oil Furnace?

When buying a new oil furnace, be sure to review the warranty details provided by the manufacturer. Warranties typically cover parts and labor for a specified period – often 5-10 years for many brands. The heat exchanger is often covered for longer – typically 20 years to lifetime for the original owner of the new oil furnace.

Regular maintenance is crucial to keep your warranty valid. Follow the guidelines provided in the warranty to keep it in force.

Frequently Asked Questions

What determines oil furnace cost?
Unit size, AFUE rating, brand, and installation complexity. Sears Home Services provides detailed estimates covering equipment, labor, and any needed modifications.
Is oil heating more expensive than gas?
Fuel pricing varies by region; historically oil can be pricier. Sears Home Services helps compare operating costs to decide if oil, gas, or propane is best.
Can I convert from oil to another fuel?
Yes, though it may require line installation or chimney relining. Sears Home Services can outline conversion steps and costs.
Should I upgrade to a high-efficiency oil furnace?
It can reduce fuel usage significantly. Sears Home Services calculates how quickly better AFUE might pay back in monthly savings.

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Glossary Terms

A heat pump is an energy-efficient device that transfers heat from one place to another, providing heating in the winter and cooling in the summer.

A dual inverter air conditioner incorporates advanced inverter technology with two rotary compressors, providing ultra-efficient cooling with minimal noise and energy consumption. This innovation offers a significant leap in air conditioning technology, providing precise temperature control and longer-lasting performance.

A ductless air conditioner, often referred to as a mini-split, is a highly efficient cooling system that operates without the need for extensive ductwork, making it ideal for space-specific cooling and homes without existing ducts.

A humidifier is a device designed to increase humidity levels in a single room or an entire building, improving air quality and comfort.

Common Appliance Symptoms

The most common reasons your Kenmore Elite refrigerator stopped working are a locked compressor, damaged evaporator or a defective electronic control board.

The most common reasons your Maytag refrigerator stopped working are a locked compressor, damaged evaporator or a defective electronic control board.

The most common reasons your Bosch dishwasher has no heat are a defective electronic control board, clogged water valve or a broken detergent dispenser.

The most common reasons your Kenmore Elite microwave has no power are a bad thermostat, malfunctioning electronic control board or a broken switch.

The most common reasons your Kenmore refrigerator is noisy are a faulty ice maker assembly, defective electronic control board or a locked compressor.

The most common reasons your LG freezer is leaking water are a clogged drain tube, cracked water tubing or a bad evaporator.